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Interior of a large steel manufacturing plant

Know what each item really costs to make.

The production costing module works out the cost of each item, batch or job from material consumed, job work charges, labour, power and overheads. It then compares standard cost with actual and shows margin by product and customer. It matters because a selling price set on last year's cost can quietly turn a good order into a loss.

In short

Works out the cost of each item, batch or job from material consumed, job work charges, labour, power and overheads. Compares standard with actual cost and shows margin by product and customer.

What it does

Inside the module.

01

Material cost

Value actual material consumed in each batch or job, net of scrap recovered.

02

Conversion cost

Add labour, power, fuel and machine hour rate to each batch.

03

Job work charges

Include outside processing bills in the cost of the item they belong to.

04

Overhead allocation

Spread factory overheads by machine hours, weight, quantity or another fair basis.

05

Standard versus actual

Compare what an item should cost with what it did, head by head.

06

Margin reports

See margin by product, customer and order after actual cost.

07

Quotation costing

Build a cost sheet for a new item to arrive at the price to quote.

Where you find it

Part of 9 products.

FAQ

Questions, answered.

Do we need perfect data to start costing?

No. Start with material cost from actual consumption, which is usually the largest part. Add labour, power and overheads at standard rates first, and refine them as your data improves.

How is power cost given to each product?

Usually through a machine hour rate, or per kilo or tonne produced. You choose the basis for each section of the plant, and the module applies it to every batch made there.

Can it show which customers are profitable?

Yes. Each invoice line carries the cost of the batch or job sold, so margin can be seen by customer and by order, not only by product.

Which Kreon products include production costing?

It is part of 9 Kreon products, including Steel Plant ERP, Plastic Manufacturing ERP, Umbrella Manufacturing ERP, LED, Fans and Electricals ERP, Auto Components ERP, Pharma Manufacturing ERP. It can also be added to a custom system.

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