Plastic Manufacturing ERP
Kreon's plastic manufacturing ERP software is built for injection, blow and extrusion units, whether you make your own range or mould on job work. It thinks the way your shop floor does: machine, mould, cavity, shift. Runners and rejects come back as regrind, so the granules you issued and the pieces you packed finally tally.
Factory owner, Production manager, Shift supervisors, Mould room in-charge, Stores, Quality inspector, Dispatch, Sales team, Accounts
Web and Android
Built for the way your trade works.
Plans and records production the way a moulding shop runs: by machine, mould, cavity and shift, with regrind accounted for rather than lost. Suits injection, blow and extrusion units making their own range or moulding on job work.
Machine-wise and mould-wise production entry per shift with cycle time
Recipe of granules, masterbatch and regrind for each item and colour
Runner, lump and rejection tracked and returned to stock as regrind
- Mould register with cavities, shot count and maintenance due alerts
- Expected versus actual output by weight and by pieces
- Machine loading plan by tonnage, mould fit and colour changeover
- Carton and bag labels with barcode, item, colour and packed quantity
- Job work for printing, assembly and moulding done on customer material
- Item costing from material, power, labour and machine hour rate
- Dealer orders, schemes and dispatch planning by route
A day's work, in order.
Take the order
Dealer or customer orders are booked and checked against finished stock and pending production.
Load the machines
The planner assigns moulds to machines by tonnage, grouping colours to save changeover time.
Issue material
Stores issues granules, masterbatch and regrind as per the recipe for the planned quantity.
Record each shift
Supervisors enter shots, good pieces, rejects and stoppages for every machine and mould.
Weigh the regrind
Runners and lumps are weighed, ground and taken back into stock as regrind.
Pack and dispatch
Cartons are labelled, scanned onto the vehicle and billed with the e-way bill.
20 modules, one set of books.
Each module writes to the same records, so stock, production and accounts never disagree.
Production planning
Turns sales orders and stock targets into work orders, checks material availability and loads them onto machines,…
About this module ManufacturingBill of materials and recipes
Holds what goes into each product: a multi-level BOM for assembled goods, or a recipe by percentage and weight for…
About this module ManufacturingQuality control
Sets inspection checks for incoming material, in-process stages and finished goods, and records results against the…
About this module ManufacturingWastage, scrap and yield
Compares input with output for every batch, heat or work order and shows where material was lost: burning loss,…
About this module ManufacturingPlant maintenance
Keeps a register of machines with preventive maintenance schedules, breakdown records and spares consumed.
About this module ManufacturingJob work and sub-contracting
Sends material to outside processors on a job work challan and receives finished goods back, showing what is still…
About this module Inventory and warehouseBarcode, RFID and label printing
Prints barcode, QR or RFID labels for raw material, work in progress, finished goods, bundles and cartons, in the…
About this module Inventory and warehouseBatch, lot and serial tracking
Gives every receipt and production run a lot, batch, heat or serial number and carries it through to the sales invoice.
About this module Inventory and warehouseMulti-godown stock and transfers
Keeps separate stock for each factory, godown, shop floor store and job worker location.
About this module Inventory and warehouseWarehouse (bins, picking, dispatch)
Maps the godown into racks and bins and tells staff where to put away and where to pick from.
About this module ManufacturingMould, die and tool management
Keeps a register of moulds, dies, rolls and fixtures with location, owner, shots or tonnage run and life remaining.
About this module ManufacturingMachine downtime and OEE tracking
Records running hours, stoppages with reasons, output and rejection for each machine and shift.
About this module ManufacturingProduction costing
Works out the cost of each item, batch or job from material consumed, job work charges, labour, power and overheads.
About this module Buying and sellingProcurement with three-way PO matching
Raises purchase orders from reorder levels or pending sales, then matches the supplier's bill against the PO and the…
About this module Buying and sellingSales orders, challans and invoices
Takes an order through to delivery challan and GST invoice, with part dispatches, pending order balance and several…
About this module Buying and sellingDealer and customer portals
A login for dealers and customers to place orders at their own rates, track dispatch, download invoices and ledger,…
About this module Finance and complianceAccounts and ledgers
General ledger, vouchers, cost centres, trial balance, profit and loss and balance sheet.
About this module Finance and complianceE-invoice and e-way bill
Generates IRN, signed QR code and e-way bill straight from the invoice or challan, singly or in bulk.
About this module Data, AI and integrationBI dashboards
Live charts of sales, collections, stock, production and cash, with drill-down to the entry behind each figure.
About this module Data, AI and integrationMobile app
Android and iOS apps for owners, sales staff, store keepers, technicians and employees: approvals, orders, stock scan,…
About this moduleIndustries it serves.
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ViewQuestions, answered.
How does it handle regrind?
Runners, lumps and rejected pieces are weighed and taken into a separate regrind stock, by grade and colour. The recipe says how much regrind may be mixed with virgin material. Your material account then shows virgin used, regrind used and actual loss.
Can it handle a mould running with some cavities blocked?
Yes. Each mould carries its cavity count, and you can mark blocked cavities for a run. Output is then calculated on working cavities, so expected production and cycle time comparisons stay fair.
We mould on the customer's material. Can it keep that stock separate?
Yes. Customer-supplied granules and moulds are held as the customer's stock, not yours. Material received, consumed, returned as pieces and lying as balance shows party-wise, and you bill only the job charges.
Will it tell me which machine is making money?
It shows output, rejection, downtime and power for each machine and shift, and costs each item with a machine hour rate. You can see which items and machines earn their keep and which jobs are priced too low.
Does Plastic Manufacturing ERP work on mobile?
Yes. It runs on Web and Android, so people on the floor, in the field or on the road work on the phone while the office works on the full screens.
Can Plastic Manufacturing ERP be changed to fit how my business works?
Yes. Kreon builds and supports it, so screens, reports, approvals and rules are shaped to your process. Tell us what is different about the way you work and we will show you how it fits before anything is built.
See Plastic Manufacturing ERP working.
Book a demo and we will walk you through it with examples from your own trade, then tell you plainly what would need to change for your business.