Auto Components ERP
Kreon's auto parts manufacturing ERP is for component makers who supply vehicle manufacturers and larger component companies. Your customer's schedule changes every week, and one bad part can bring a complaint that stops their line. The system plans to the schedule and keeps each lot traceable from raw material heat to invoice, so you answer with records.
Owner, Plant head, Production planner, Quality head, Tool room, Stores, Dispatch, Accounts
Web and Android
Built for the way your trade works.
Suits suppliers to vehicle makers and larger component companies, where delivery schedules change weekly and every rejected part must be traced back to its batch.
Customer delivery schedules converted into daily production and dispatch plans
Lot traceability from raw material heat to finished part and invoice
Operation-wise routing with in-process inspection at each stage
- Outside processes like plating and heat treatment tracked on job work challans
- Rejection and rework recorded with reason, operator and PPM by part
- Die, fixture and gauge life with calibration due dates
- Customer part number, drawing revision and packing standard on labels
- Schedule versus supply and pending quantity by customer
- Part costing by operation, cycle time and material weight
A day's work, in order.
Load the schedule
Customer schedules are entered part-wise and compared with stock and pending production.
Plan the day
Daily production and dispatch plans are made by part, machine and shift.
Issue by heat
Bar, sheet or castings are issued with the supplier's heat or lot number.
Run the operations
Each operation is booked on the route card with quantity, rejection and inspection result.
Send outside processes
Plating or heat treatment goes out on a job work challan and returns to the same lot.
Inspect and dispatch
Final inspection clears the lot, labels print with the customer part number, and the invoice follows.
17 modules, one set of books.
Each module writes to the same records, so stock, production and accounts never disagree.
Production planning
Turns sales orders and stock targets into work orders, checks material availability and loads them onto machines,…
About this module ManufacturingBill of materials and recipes
Holds what goes into each product: a multi-level BOM for assembled goods, or a recipe by percentage and weight for…
About this module ManufacturingQuality control
Sets inspection checks for incoming material, in-process stages and finished goods, and records results against the…
About this module ManufacturingWastage, scrap and yield
Compares input with output for every batch, heat or work order and shows where material was lost: burning loss,…
About this module ManufacturingJob work and sub-contracting
Sends material to outside processors on a job work challan and receives finished goods back, showing what is still…
About this module ManufacturingPlant maintenance
Keeps a register of machines with preventive maintenance schedules, breakdown records and spares consumed.
About this module ManufacturingProduct lifecycle management (PLM)
Manages a product from design to discontinuation: drawings, samples, approvals, costing sheets and BOM versions in one…
About this module Inventory and warehouseBarcode, RFID and label printing
Prints barcode, QR or RFID labels for raw material, work in progress, finished goods, bundles and cartons, in the…
About this module Inventory and warehouseBatch, lot and serial tracking
Gives every receipt and production run a lot, batch, heat or serial number and carries it through to the sales invoice.
About this module ManufacturingMould, die and tool management
Keeps a register of moulds, dies, rolls and fixtures with location, owner, shots or tonnage run and life remaining.
About this module ManufacturingMachine downtime and OEE tracking
Records running hours, stoppages with reasons, output and rejection for each machine and shift.
About this module ManufacturingProduction costing
Works out the cost of each item, batch or job from material consumed, job work charges, labour, power and overheads.
About this module Buying and sellingProcurement with three-way PO matching
Raises purchase orders from reorder levels or pending sales, then matches the supplier's bill against the PO and the…
About this module Buying and sellingSales orders, challans and invoices
Takes an order through to delivery challan and GST invoice, with part dispatches, pending order balance and several…
About this module Finance and complianceAccounts and ledgers
General ledger, vouchers, cost centres, trial balance, profit and loss and balance sheet.
About this module Finance and complianceE-invoice and e-way bill
Generates IRN, signed QR code and e-way bill straight from the invoice or challan, singly or in bulk.
About this module ManufacturingWarranty and replacement tracking
Starts the warranty from the sale date against each serial number and checks any claim by scan.
About this moduleIndustries it serves.
Related products.
Steel Plant ERP
Steel plant ERP software from Kreon runs an induction furnace, rolling mill or integrated TMT plant by weight and heat number.
View ManufacturingPlastic Manufacturing ERP
Kreon's plastic manufacturing ERP software is built for injection, blow and extrusion units, whether you make your own range or…
View ManufacturingUmbrella Manufacturing ERP
Kreon's umbrella manufacturing software is made for a trade with two peculiar habits: most stitching and fitting happens outside…
View ManufacturingLED, Fans and Electricals ERP
Kreon's LED light manufacturing ERP also covers fans and other electrical goods, for brands and contract manufacturers who sell…
View ManufacturingPharma Manufacturing ERP
Kreon's pharma manufacturing ERP software is for formulation units, loan licence and third-party manufacturers, and makers of…
View ManufacturingEngineering and Fabrication ERP
Kreon's fabrication ERP software is for engineering workshops, fabricators and machine builders where no two orders are the same.
ViewQuestions, answered.
Our customer revises the schedule mid-month. Can it cope?
Yes. A revised schedule replaces the old one, and the system shows what has changed against stock, work in progress and material on order. Your planner sees shortfalls and excess part-wise the same day.
Can we trace a rejected part back to its raw material?
Yes. Each production lot carries the heat or lot number of the material issued, the operations done and the inspection results. From an invoice or lot number you can see all of it, and which other dispatches used the same material.
Does it track gauges and calibration?
Yes. Dies, fixtures and gauges are kept in a register with usage and calibration due dates. The system reminds you before a gauge falls due, so inspection is not done on an expired instrument.
How is PPM calculated?
Rejections are entered with reason, operation and operator at each stage, and customer returns are recorded against the invoice. The system works out PPM, parts per million rejected, for each part and customer over any period.
Does Auto Components ERP work on mobile?
Yes. It runs on Web and Android, so people on the floor, in the field or on the road work on the phone while the office works on the full screens.
Can Auto Components ERP be changed to fit how my business works?
Yes. Kreon builds and supports it, so screens, reports, approvals and rules are shaped to your process. Tell us what is different about the way you work and we will show you how it fits before anything is built.
See Auto Components ERP working.
Book a demo and we will walk you through it with examples from your own trade, then tell you plainly what would need to change for your business.