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A row of yarn winding machines in a textile mill

Yarn and Dyeing ERP

This is yarn dyeing software built around the lot and the shade. It suits dyeing units that dye their own yarn, job dyers working on party yarn, and units that do both. Every kg stays traceable from grey inward to dyed dispatch, so two lots of the same shade never get mixed up in stock or on a packing slip.

Who uses it

Owner, dyeing master, lab in-charge, production supervisor, store keeper, dispatch clerk, accountant

Runs on

Web and Android

Part of

Kreon Textile ERP

What makes it different

Built for the way your trade works.

Built around the lot and the shade, not the item code: every kg of yarn is traceable from grey inward to dyed dispatch. Suits both own-yarn dyers and job dyers working on party yarn.

01

Lot-wise yarn stock by count, denier, shade, cones, cartons and net weight

02

Dyeing batch cards per machine with recipe, shade number and operator

03

Lab dip and shade approval register with party-wise shade cards

  • Dyes and chemicals issue per batch with cost per kg of yarn
  • Job work for party-owned yarn: grey inward, dyed outward, pending balance
  • Weight loss, re-dyeing and shade rejection tracked lot by lot
  • Gross, tare and net weight packing slips with cone and carton count
  • Job charge billing per kg with GST, e-invoice and e-way bill
  • Party-wise outstanding, broker-wise sales and brokerage statements
  • Machine-wise daily production and pending programme report
How the work flows

A day's work, in order.

Step 01

Grey yarn inward

Yarn arrives by lot with count, cones, cartons and net weight, as own stock or party stock.

Step 02

Lab dip approval

The lab matches the shade, the party approves it, and the recipe is saved against that shade.

Step 03

Batch on machine

A batch card goes to the machine with lot, shade, recipe and the dyes and chemicals issued.

Step 04

Check and re-dye

Dyed weight is recorded against grey weight. Off-shade lots are marked for re-dyeing, not hidden.

Step 05

Packing and dispatch

Cones are weighed and packed. The packing slip shows gross, tare and net weight.

Step 06

Billing with GST

Job charges or yarn sales are billed with GST, with e-invoice and e-way bill.

Modules inside

20 modules, one set of books.

Each module writes to the same records, so stock, production and accounts never disagree.

Textile

Dyeing recipes and shade matching

Stores lab dips, approved shades and recipes per shade and quality, then scales the recipe to batch weight.

About this module
Manufacturing

Job work and sub-contracting

Sends material to outside processors on a job work challan and receives finished goods back, showing what is still…

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Manufacturing

Production planning

Turns sales orders and stock targets into work orders, checks material availability and loads them onto machines,…

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Manufacturing

Bill of materials and recipes

Holds what goes into each product: a multi-level BOM for assembled goods, or a recipe by percentage and weight for…

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Inventory and warehouse

Batch, lot and serial tracking

Gives every receipt and production run a lot, batch, heat or serial number and carries it through to the sales invoice.

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Manufacturing

Quality control

Sets inspection checks for incoming material, in-process stages and finished goods, and records results against the…

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Manufacturing

Wastage, scrap and yield

Compares input with output for every batch, heat or work order and shows where material was lost: burning loss,…

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Inventory and warehouse

Multi-godown stock and transfers

Keeps separate stock for each factory, godown, shop floor store and job worker location.

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Buying and selling

Sales orders, challans and invoices

Takes an order through to delivery challan and GST invoice, with part dispatches, pending order balance and several…

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Buying and selling

Procurement with three-way PO matching

Raises purchase orders from reorder levels or pending sales, then matches the supplier's bill against the PO and the…

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Buying and selling

Brokerage and commission

Tags each sale or purchase to a broker or agent and works out commission by percentage, per unit or slab, on billing…

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Buying and selling

Transport and LR tracking

Records transporter, LR (lorry receipt) number, vehicle, bales or cartons and freight against each dispatch and links…

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Finance and compliance

Accounts and ledgers

General ledger, vouchers, cost centres, trial balance, profit and loss and balance sheet.

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Finance and compliance

Receivables and payables automation

Bill-wise outstanding with ageing, credit limits and automatic payment reminders to customers.

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Finance and compliance

GST returns

Prepares GSTR-1 and GSTR-3B from books, reconciles purchases with GSTR-2B and tracks input tax credit.

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Finance and compliance

E-invoice and e-way bill

Generates IRN, signed QR code and e-way bill straight from the invoice or challan, singly or in bulk.

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Finance and compliance

TDS and TCS

Deducts TDS on payments and bills by nature of payment and party type, with threshold and lower-deduction certificate…

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Data, AI and integration

BI dashboards

Live charts of sales, collections, stock, production and cash, with drill-down to the entry behind each figure.

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Data, AI and integration

WhatsApp integration

Sends invoices, payment reminders, order status and reports on WhatsApp automatically through the WhatsApp Business API.

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Data, AI and integration

Tally integration

Posts sales, purchase, receipts, payments and journals to Tally with ledgers and cost centres mapped.

About this module
Who it is for

Industries it serves.

See all industries
FAQ

Questions, answered.

Can it track party yarn sent to us for job dyeing?

Yes. Party yarn is kept apart from your own stock from the moment it comes in. For each party you can see grey received, dyed and returned, and the balance still lying with you, lot by lot.

How does it handle weight loss in dyeing?

Each batch records grey weight in and dyed weight out. The difference shows as weight loss on that lot. You can see which qualities, shades or machines lose more than they should, and settle the party's account on actual weight.

What happens when a shade is rejected?

The lot is marked rejected and sent for re-dyeing under the same lot number. The extra dyes, chemicals and machine time are recorded against it, so the true cost of that lot is visible and not buried in the month's totals.

We also trade yarn through brokers. Does it cover that?

Yes. Sales can be tagged to a broker, and the system keeps broker-wise sales, brokerage due and party-wise outstanding. Dyed and grey yarn stock stay lot-wise in the same system, so trading and dyeing do not need separate books.

Does Yarn and Dyeing ERP work on mobile?

Yes. It runs on Web and Android, so people on the floor, in the field or on the road work on the phone while the office works on the full screens.

Can Yarn and Dyeing ERP be changed to fit how my business works?

Yes. Kreon builds and supports it, so screens, reports, approvals and rules are shaped to your process. Tell us what is different about the way you work and we will show you how it fits before anything is built.

Start a project

See Yarn and Dyeing ERP working.

Book a demo and we will walk you through it with examples from your own trade, then tell you plainly what would need to change for your business.