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Interior of a large steel manufacturing plant

See where the material went, batch by batch.

This module compares what went in with what came out for every batch, heat or work order, and shows where the difference went: burning loss, runners, trim or rejection. Scrap is weighed into its own stock to be reused, reprocessed or sold. It matters because unexplained loss is often a large cost that nobody is measuring.

In short

Compares input with output for every batch, heat or work order and shows where material was lost: burning loss, runners, trim, rejection. Scrap is weighed into its own stock to be reused, reprocessed or sold, so material accounts tally.

What it does

Inside the module.

01

Input versus output

Compare material issued with good output for each batch or work order.

02

Loss by type

Record loss under heads such as burning loss, trim, runners and rejection.

03

Standard versus actual

Set expected yield per product and flag batches that fall outside it.

04

Scrap into stock

Weigh scrap and by-products into separate stock with their own value.

05

Reuse and sale

Issue scrap back to production as regrind or remelt, or sell it on a proper invoice.

06

Yield reports

See yield by product, machine, shift, operator and raw material source.

Where you find it

Part of 19 products.

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Process House ERP

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Knitting and Hosiery ERP

Knitting software for units that make knitted fabric and hosiery garments.

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Jewellery

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Jewellery

Silver Jewellery Manufacturing ERP

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Antique Jewellery ERP

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Mangalsutra Manufacturing ERP

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Manufacturing

Steel Plant ERP

Steel plant ERP software from Kreon runs an induction furnace, rolling mill or integrated TMT plant by weight and heat number.

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Plastic Manufacturing ERP

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Umbrella Manufacturing ERP

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LED, Fans and Electricals ERP

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Auto Components ERP

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Pharma Manufacturing ERP

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Engineering and Fabrication ERP

Kreon's fabrication ERP software is for engineering workshops, fabricators and machine builders where no two orders are the same.

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Manufacturing

Packaging and Corrugation ERP

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Manufacturing

Food Processing ERP

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Retail and services

Restaurant POS

Restaurant billing software for restaurants, cafés, canteens and food courts.

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FAQ

Questions, answered.

What counts as normal loss and what is a problem?

You set the expected loss for each product or process. Anything within it is treated as normal, and anything beyond it is highlighted for the batch, shift or job worker concerned.

Is scrap valued in stock?

Yes. Scrap and by-products are held as separate items with a value you set, such as the current scrap rate. When reused or sold, that value reduces the cost of production.

Does it work when input and output are in different units?

Yes. Where material goes in by weight and comes out in pieces or metres, a standard weight per unit is used to compare the two and work out yield.

Which Kreon products include wastage, scrap and yield?

It is part of 19 Kreon products, including Yarn and Dyeing ERP, Weaving and Grey ERP, Garment and Apparel ERP, Process House ERP, Knitting and Hosiery ERP, Gold Jewellery Manufacturing ERP. It can also be added to a custom system.

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