Steel Plant ERP
Steel plant ERP software from Kreon runs an induction furnace, rolling mill or integrated TMT plant by weight and heat number. It suits owners who want to know what each heat cost and what it yielded before the next one is tapped. Every tonne is followed from the scrap yard to the loaded truck, so stock, yield and billing agree.
Plant owner, Production head, Furnace and mill supervisors, Weighbridge operator, Stores in-charge, Quality lab, Dispatch and sales team, Accounts
Web and Android
Built for the way your trade works.
Built around weight and heat number, not piece counts: every tonne is traced from the scrap yard through furnace and mill to the truck. Suits induction furnace units, rolling mills and integrated TMT and structural steel plants.
Heat-wise tracking from scrap charge to billet to finished section
Weighbridge slips pulled straight into GRN, production and dispatch
Burning loss, mill scale and end-cut yield per heat and shift
- Scrap and sponge iron purchase with grade-wise deductions and rate approval
- Rolling plan by section and size (8 mm, 10 mm, angle, channel)
- Mill test certificate printed against heat number with chemistry and strength
- Bundle tags with heat number, size, piece count and weight
- Sales by actual or sectional weight with daily rate and loading slip
- Power, fuel and electrode consumption per tonne produced
- Truck loading, e-way bill and e-invoice from the dispatch screen
A day's work, in order.
Scrap comes in
Trucks are weighed in and out, graded, and the GRN is raised on net weight after deductions.
Charge the furnace
Each heat gets a number, with the scrap, sponge iron and alloys charged recorded against it.
Cast and test
Billets are weighed, the lab enters chemistry, and burning loss shows for that heat.
Roll to size
Billets go to the mill against the rolling plan, with end cuts and mill scale weighed.
Bundle and tag
Finished bars are bundled, tagged with heat number and size, and moved to the yard.
Load and bill
The loading slip, weighbridge weight, e-invoice and e-way bill are made as the truck leaves.
22 modules, one set of books.
Each module writes to the same records, so stock, production and accounts never disagree.
Production planning
Turns sales orders and stock targets into work orders, checks material availability and loads them onto machines,…
About this module ManufacturingBill of materials and recipes
Holds what goes into each product: a multi-level BOM for assembled goods, or a recipe by percentage and weight for…
About this module ManufacturingQuality control
Sets inspection checks for incoming material, in-process stages and finished goods, and records results against the…
About this module ManufacturingWastage, scrap and yield
Compares input with output for every batch, heat or work order and shows where material was lost: burning loss,…
About this module ManufacturingPlant maintenance
Keeps a register of machines with preventive maintenance schedules, breakdown records and spares consumed.
About this module ManufacturingJob work and sub-contracting
Sends material to outside processors on a job work challan and receives finished goods back, showing what is still…
About this module Inventory and warehouseBarcode, RFID and label printing
Prints barcode, QR or RFID labels for raw material, work in progress, finished goods, bundles and cartons, in the…
About this module Inventory and warehouseBatch, lot and serial tracking
Gives every receipt and production run a lot, batch, heat or serial number and carries it through to the sales invoice.
About this module Inventory and warehouseMulti-godown stock and transfers
Keeps separate stock for each factory, godown, shop floor store and job worker location.
About this module ManufacturingWeighbridge integration
Reads gross and tare weight directly from the weighbridge, with vehicle number and time, so weights cannot be typed or…
About this module ManufacturingGate entry and gate pass
Logs every vehicle and material movement at the factory gate, inward and outward, against a PO, challan or invoice.
About this module ManufacturingProduction costing
Works out the cost of each item, batch or job from material consumed, job work charges, labour, power and overheads.
About this module Buying and sellingProcurement with three-way PO matching
Raises purchase orders from reorder levels or pending sales, then matches the supplier's bill against the PO and the…
About this module Buying and sellingSales orders, challans and invoices
Takes an order through to delivery challan and GST invoice, with part dispatches, pending order balance and several…
About this module Buying and sellingTransport and LR tracking
Records transporter, LR (lorry receipt) number, vehicle, bales or cartons and freight against each dispatch and links…
About this module Buying and sellingBrokerage and commission
Tags each sale or purchase to a broker or agent and works out commission by percentage, per unit or slab, on billing…
About this module Finance and complianceAccounts and ledgers
General ledger, vouchers, cost centres, trial balance, profit and loss and balance sheet.
About this module Finance and complianceE-invoice and e-way bill
Generates IRN, signed QR code and e-way bill straight from the invoice or challan, singly or in bulk.
About this module Finance and complianceTDS and TCS
Deducts TDS on payments and bills by nature of payment and party type, with threshold and lower-deduction certificate…
About this module Data, AI and integrationBI dashboards
Live charts of sales, collections, stock, production and cash, with drill-down to the entry behind each figure.
About this module ManufacturingMachine downtime and OEE tracking
Records running hours, stoppages with reasons, output and rejection for each machine and shift.
About this module ManufacturingMould, die and tool management
Keeps a register of moulds, dies, rolls and fixtures with location, owner, shots or tonnage run and life remaining.
About this moduleIndustries it serves.
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ViewQuestions, answered.
Can it work with our existing weighbridge?
Yes. The software reads gross and tare weight from the weighbridge indicator, along with vehicle number and time. The net weight goes into the GRN or the invoice without anyone typing it. Tell us your indicator make and we will confirm how it connects.
We only have a rolling mill and buy billets. Will it fit?
Yes. You can start from billet purchase instead of the furnace. The heat number given by your supplier is carried through rolling, bundling and the test certificate, and yield is worked out per billet lot and shift.
Can we sell some customers on actual weight and others on sectional weight?
Yes. The basis is set for each sale. The loading slip carries piece count and weighbridge weight, and the invoice is made on whichever weight you have agreed, at the day's rate.
How does it show burning loss?
Each heat records the weight charged and the weight of billets cast. The difference is the burning loss for that heat. You can compare it by shift, furnace and scrap mix to see where metal is going.
Does Steel Plant ERP work on mobile?
Yes. It runs on Web and Android, so people on the floor, in the field or on the road work on the phone while the office works on the full screens.
Can Steel Plant ERP be changed to fit how my business works?
Yes. Kreon builds and supports it, so screens, reports, approvals and rules are shaped to your process. Tell us what is different about the way you work and we will show you how it fits before anything is built.
See Steel Plant ERP working.
Book a demo and we will walk you through it with examples from your own trade, then tell you plainly what would need to change for your business.